S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
Description | Inner Tank | Outer Tank | ||||||||
Tank Containment | API 625 SINGLE Containment | |||||||||
Design Code | API 620 12th Edition Annex R (ADDENDUM 1, NOV. 2014) | |||||||||
Content Name | LPG | |||||||||
Specific Gravity (Density) | SG = | 0.581 (p = 581 kg/kg/cm³) | ||||||||
Nominal capacity | Vnom = | 46633.0 | m©ø | 27094 | Ton@SG | |||||
Storage capacity | VSto = | 44705.2 | m©ø | 25974 | Ton@SG | |||||
Net working capacity | Vnet = | 40633.5 | m©ø | 23608 | Ton@SG | |||||
Vapor Space capacity | Vapor = | 1927.8 | m©ø | 4.13 | % Vapor Space Ratio VSR = Vapor / Vnom * 100 | |||||
Tank inside diameter | D = | 46000 | mm | 150.919 | ft | 48000 | mm | 157.480 | ft | |
Tank Height | HT = | 28060 | mm | 92.060 | ft | 31000 | mm | 101.706 | ft | |
High High Liquid Level | HHLL = | 26900 | mm | 88.255 | ft | 25168 | mm | 82.572 | ft | |
High Liquid Level | HLL = | 26550 | mm | 87.106 | ft | 25168 | mm | 82.572 | ft | |
Low Liquid Level | LLL = | 2450 | mm | 8.038 | ft | 25168 | mm | 82.572 | ft | |
Hydrostatic Test Level | HTL = | 26900 | mm | 88.255 | ft | 22826 | mm | 74.888 | ft | |
Design Temperature | -45.0 | ºC | 7.0 | ºF | 65.0 | ºC | 68.1 | ºF | ||
Operating Temperature | -45.0 | ºC | 7.0 | ºF | 40.0 | ºC | 54.2 | ºF | ||
Design pressure (Internal) | 0.153 | kg/cm² | 15.000 | kPa.g | ||||||
Design pressure (External) | 0.002 | kg/cm² | 0.200 | kPa.g | ||||||
Operating pressure | 0.088 | kg/cm² | 8.600 | kPa.g | ||||||
Pneumatic Test pressure | 0.191 | kg/cm² | 18.750 | kPa.g | ||||||
Shell Joint Efficiency | 1.00 | 1.00 | ||||||||
Insulation | Yes (Cold) | |||||||||
Max. Boil - off Rate | 0.05 wt% / Day | |||||||||
Design Wind Speed (3-sec.gust) | 34 m/sec | |||||||||
Seismic Design | ASCE 7-10 Ss=0.00 g, S1=0.00 g, SOIL=D, Importance Factor I=1.25 | |||||||||
Material | Inner Tank | Outer Tank | ||||||||
Shell Plate | A553-TYPE1 | A553-TYPE1 | ||||||||
Annular Plate | A553-TYPE1 | A553-TYPE1 | ||||||||
Bottom Plate | A553-TYPE1 | A553-TYPE1 | ||||||||
Roof | Type | Suspended Deck | Dome Roof | |||||||
Plate | A36 | |||||||||
Structure | A36 | |||||||||
Wind Stiffener | - | A36 | ||||||||
Compression Ring | - | A36 | ||||||||
Corrosion Allowance | Inner Tank | Outer Tank | ||||||||
Shell Plate | 0.00 | mm | 0.000 | in | 1.50 | mm | 0.059 | in | ||
Annular Plate | 0.00 | mm | 0.000 | in | 1.50 | mm | 0.059 | in | ||
Bottom Plate | 0.00 | mm | 0.000 | in | 1.50 | mm | 0.059 | in | ||
Suspended Deck | 0.00 | mm | 0.000 | in | ||||||
Roof Plate | 0.00 | mm | 0.000 | in | ||||||
Roof Structure | 0.75 | mm | 0.030 | in |
S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
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S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
¹øÈ£ | Inner Tank | Outer Tank | Description |
0 | API 620 12th Edition Annex R | Design Code | |
1 | LPG | Content Name | |
2 | 0.581 | Content Specific Gravity | |
3 | 46633.0 | 56096.3 | Storage Capacity |
4 | 0.2 | External Pressure(kPa) | |
5 | Suspended Deck | Dome Roof | Type of Roof |
6 | 46000 | 48000 | Tank Inside Diameter |
7 | 28060 | 31000 | Tank Height |
8 | 26900 | 25168 | Design Liquid Level |
9 | 26550 | 25168 | Max. Liquid Level |
10 | 2450 | 2450 | Min. Liquid Level |
11 | 41400 | 43200 | Roof Radius |
12 | 0 | 15.0 | Deaign Pressure(kPa) |
13 | 0 | 8.6 | Operating Pressure(kPa) |
14 | -45 | 65 | Design Temperature |
15 | -45 | 40 | Operating Temperature |
16 | 26900 | 22826 | Hydrostatic Test Level |
17 | 0 | 0 | Pneumatic Test Pressure |
18 | 0.05 | Max. Boil-off Rate | |
19 | 34 | Design Wind Speed | |
20 | ASCE 7-10 | Seismic Coefficient | |
21 | 1.41 | (Roof) Dead Load | |
22 | 1.20 | (Roof) Live Load | |
23 | 0 | (Roof) Snow Load | |
24 | Material | ||
25 | A553-TYPE1 | A553-TYPE1 | Shell Plate |
26 | A553-TYPE1 | A553-TYPE1 | Annular Plate |
27 | A553-TYPE1 | A553-TYPE1 | Bottom Plate |
28 | Suspended Deck | Dome Roof | SD:Single Deme, DD:Double Deme |
29 | A36 | Roof Plate | |
30 | A36 | Roof Structure | |
31 | - | A36 | Shell Stiffener |
32 | - | A36 | Compression Ring |
33 | BLANK | BLANK | Joint Efficiency |
34 | 1.00 | 1.00 | Shell Plate |
35 | 1.00 | 0.7 | Roof Plate |
36 | 1.00 | Compression Ring | |
37 | 0.35 | Bottom Plate | |
38 | 1.0 | 1.0 | Annular Plate |
k | °¢ºÎ¸íĪ S(k) | ¹øÈ£ | Inner Tank | Outer Tank | ||||
k | °¢ºÎ¸íĪ S(k) | ¹øÈ£ | thk imt(k) | CA tt(i) | Wt(kg) tt(i+1) | thk omt(k) | CA tt(i+2) | Wt(kg) tt(i+3) |
k=0 | Shell | i= 0 | imt(0) = 22.00 | 0.00 | 987.62 | omt(0) = 20.00 | 1.50 | 853.93 |
k=1 | Annular | i= 4 | imt(1) = 12.00 | 0.00 | 11.27 | omt(1) = 12.00 | 1.50 | 66.23 |
k=2 | Bottom | i= 8 | imt(2) = 8.00 | 0.00 | 160.31 | omt(2) = 8.00 | 1.50 | 190.18 |
k=3 | Roof Deck | i= 12 | imt(3) = | 0.00 | 0.00 | omt(3) = 6.00 | 0.00 | 0.00 |
k=4 | Roof Plate | i= 16 | imt(4) = 5.00 | 0.00 | 0.00 | omt(4) = 7.00 | 0.00 | 108.59 |
k=5 | Roof Stru | i= 20 | imt(5) = | 0.00 | 0.00 | omt(5) = | 0.75 | 55.98 |
k=6 | Shell Stiff | i= 24 | imt(6) = | 11.36 | omt(6) = | 0.00 | 5.27 | |
k=7 | Comp Ring. | i= 28 | imt(7) = | omt(7) = 44.00 | 1.50 | 45.77 |
S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
3.1) Shell plate thickness at design condition | Material : | [A553-TYPE1] | |||||||
Diameter of tank inside | D = | 46000 | mm | 46.000 | m | 1811.024 | in | ||
Height of tank | Ht = | 28060 | mm | 28.060 | m | 1104.724 | in | ||
Design liquid level for shell th'k. calc. | DLL = | 26900 | mm | 26.900 | m | 88.255 | ft | ||
High liquid level | HLL = | 26550 | mm | 26.550 | m | 87.106 | ft | ||
Corrosion allowance | C.A = | 0.000 | mm | 0.000 | in | ||||
Design specific gravity | G = | 0.581 | ¥ñ= | 581.0 | kg/m©ø | 36.271 | lb/ft©ø | ||
Tank radius, Rc = D / 2 | Rc = | 23000.0 | mm | 23.000 | m | 905.512 | in | ||
Joint efficiency of Shell Weld | E = | 1.000 | |||||||
Minimum Tensile strength | Fu = | 689.476 | Mpa | Fu | = | 100000 | psi | ||
Minimum Yield strength | Fy = | 399.896 | Mpa | Fy | = | 58000 | psi | ||
Allowable Stress for Design Condition | Sts = | 229.823 | Mpa | Sts | = | 33333 | psi | ||
Sts = Min( Fu * 0.3, Fy * 0.6) | |||||||||
Design internal pressure | Pg = | 0.000 | mbar | 0.000 | psi | ||||
Liquid head pressure, PL = G * HL | PL = | See Below 3.1.1 Table(a) | |||||||
Total pressure, P = Pg + PL | P = | See Below 3.1.1 Table(a) |
¡¡ ¡¡ | For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5 c) Eqn. (10)(11), | |||||
T2 = P x Rc | T1 = Meridional (Longitudinal) unit force. (lb/in) | |||||
T2 : Latitudinal (Circumferential) unit force. (lb/in) | ||||||
Required shell thickness calculation : as per API 620 5.10.3.2 Eqn. (16), | ||||||
| td : Design thickness of shell. (mm) | |||||
tu : Used (Selected) thickness of shell. (mm) |
Shell Width | HT | PL (design) | P | T2 | t2 | UsedThk | Weight | Wtr | EN 14620-2 Thickness (mm) | |||||
No. | mm | mm | mmWTR | inWTR | psi | lb/in | inch | mm | mm | Ton | mm | e | et | tMin |
8 | 3360 | 28060 | 2840 | 111.811 | 2.347 | 2125.24 | 0.064 | 1.626 | 12.0 | 45.81 | 3360 | 1.241 | 1.684 | 8.0 |
7 | 3450 | 24700 | 6200 | 244.094 | 5.124 | 4639.84 | 0.139 | 3.531 | 12.0 | 47.037 | 3450 | 2.884 | 3.912 | 8.0 |
6 | 3450 | 21250 | 9650 | 379.921 | 7.975 | 7221.46 | 0.217 | 5.512 | 12.0 | 47.037 | 3450 | 4.57 | 6.2 | 8.0 |
5 | 3450 | 17800 | 13100 | 515.748 | 10.826 | 9803.07 | 0.294 | 7.468 | 12.0 | 47.037 | 3450 | 6.256 | 8.488 | 8.0 |
4 | 3450 | 14350 | 16550 | 651.575 | 13.677 | 12384.69 | 0.372 | 9.449 | 14.0 | 54.879 | 2347 | 7.943 | 10.776 | 11.0 |
3 | 3450 | 10900 | 20000 | 787.402 | 16.528 | 14966.3 | 0.449 | 11.405 | 16.0 | 62.722 | 1681 | 9.629 | 13.063 | 13.0 |
2 | 3450 | 7450 | 23450 | 923.228 | 19.379 | 17547.92 | 0.526 | 13.36 | 18.0 | 70.565 | 1252 | 11.315 | 15.351 | 15.0 |
1 | 4000 | 4000 | 26900 | 1059.055 | 22.23 | 20129.53 | 0.604 | 15.342 | 21.0 | 95.457 | 987 | 13.001 | 17.639 | 18.0 |
0 | 28060 | 0 | 26900 | 1059.055 | 0 | 0 | 0 | 0 | 14.8 | 470.544 | 19977 | END |
S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
3.2) Shell plate thickness at Hydrostatic-Test condition | Material : | A553-TYPE1 | |||||||
Diameter of tank inside | D = | 46000 | mm | 46.000 | m | 1811.024 | in | ||
Height of tank | Ht = | 28060 | mm | 28.060 | m | 1104.724 | in | ||
Design liquid level | DLL = | 26900 | mm | 26.900 | m | 88.255 | ft | ||
Hydro test level, HTL = DLL*1.25*G | HTL = | 26900 | mm | 26.900 | m | 88.255 | ft | ||
Tank radius, Rc = D / 2 | Rc = | 23000.0 | mm | 23.000 | m | 905.512 | in | ||
Joint efficiency of Shell Welding | E = | 1.000 | |||||||
Test Water Specific Gravity | G = | 1.000 | ¥ñ= | 1000.0 | kg/m©ø | 62.428 | lb/ft©ø | ||
Minimum Tensile strength | Fu = | 689.476 | Mpa | Fu | = | 100000 | psi | ||
Minimum Yield strength | Fy = | 399.896 | Mpa | Fy | = | 58000 | psi | ||
Allowable Stress for Test Condition | Sts = | 339.912 | Mpa | Sts | = | 49300 | psi | ||
Sts = Min(0.55Fu, 0.75Fy), Annex Q.6.1.2 | |||||||||
Pnematic test pressure, Pt=1.25 x Pg | Pt = | 0.000 | mbar | 0.000 | psi | ||||
Liquid head pressure, PL = G * HL | PL = | See Below 3.1.1 Table(a) | |||||||
Total pressure, P = Pt + PL | P = | See Below 3.1.1 Table(a) |
¡¡ ¡¡ | For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5 c) Eqn. (10)(11), | ||
¡¡¡¡T2 = P x Rc | T1 = Meridional (Longitudinal) unit force. (lb/in) | ||
T2 : Latitudinal (Circumferential) unit force. (lb/in) | |||
Required shell thickness calculation : as per API 620 5.10.3.2 Eqn. (16), | |||
¡¡¡¡tt = T2 / (Sts x E) | td : tt : Hydrostatic test thickness of shell. (mm) | ||
tu : Used (Selected) thickness of shell. (mm) |
Shell Width | HT | PL (hydro) | P | T2 | t2 | UsedThk td | Weight | Wtr | |||
No. | mm | mm | mmWTR | inWTR | psi | lb/in | inch | mm | mm | Ton | mm |
8 | 3360 | 28060 | 2840 | 111.811 | 4.039 | 3657.36 | 0.074 | 1.88 | 12.0 | 45.81 | 3360 |
7 | 3450 | 24700 | 6200 | 244.094 | 8.818 | 7984.8 | 0.162 | 4.115 | 12.0 | 47.037 | 3450 |
6 | 3450 | 21250 | 9650 | 379.921 | 13.726 | 12429.06 | 0.252 | 6.401 | 12.0 | 47.037 | 3450 |
5 | 3450 | 17800 | 13100 | 515.748 | 18.633 | 16872.41 | 0.342 | 8.687 | 12.0 | 47.037 | 3450 |
4 | 3450 | 14350 | 16550 | 651.575 | 23.54 | 21315.75 | 0.432 | 10.973 | 14.0 | 54.879 | 2347 |
3 | 3450 | 10900 | 20000 | 787.402 | 28.447 | 25759.1 | 0.522 | 13.259 | 16.0 | 62.722 | 1681 |
2 | 3450 | 7450 | 23450 | 923.228 | 33.354 | 30202.45 | 0.613 | 15.57 | 18.0 | 70.565 | 1252 |
1 | 4000 | 4000 | 26900 | 1059.055 | 38.261 | 34645.79 | 0.703 | 17.856 | 21.0 | 95.457 | 987 |
0 | 28060 | 0 | 26900 | 1059.055 | 0 | 0 | 0 | 0 | 14.8 | 470.544 | 19977 |
No. | Shell Height | Design Condition | Hydrostatic Condition | Design | Hydro | Min.Thk | Used.Thk | Shell | |||||||||||||||||||||
W | HT | Liquid Head(PL) | P | W | T1 | T2 | Sts | t1 | t2 | Water Level | P | W | T1 | T2 | Sts | t1 | t2 | t1 | t2 | t1 | t2 | tMin | UsedThk | Weight | ºÎÁ·µÎ²² | Wtr | |||
(mm) | (mm) | (mmWTR) | (inWTR) | (psi) | (lb) | (lb/in) | (lb/in) | (psi) | (inch) | (inch) | (mm) | (inch) | (psi) | (lb) | (lb/in) | (lb/in) | (psi) | (inch) | (inch) | (mm) | (mm) | (mm) | (mm) | (mm) | (mm) | (Ton) | (mm) | (mm) | |
0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | |
8 | 3360 | 28060 | 2840 | 111.811 | 2.347 | 6045527 | 0.042 | 2125.24 | 33333 | 0 | 0.064 | 2840 | 111.811 | 4.039 | 10405382 | 0 | 3657.36 | 49300 | 0 | 0.074 | 0 | 1.626 | 0 | 1.88 | 7.938 | 12 | 45.81 | 4.062 | 3360 |
7 | 3450 | 24700 | 6200 | 244.094 | 5.124 | 13197981 | 0.213 | 4639.84 | 33333 | 0 | 0.139 | 6200 | 244.094 | 8.818 | 22715975 | 0 | 7984.8 | 49300 | 0 | 0.162 | 0 | 3.531 | 0 | 4.115 | 7.938 | 12 | 47.037 | 4.062 | 3450 |
6 | 3450 | 21250 | 9650 | 379.921 | 7.975 | 20542019 | 0.215 | 7221.46 | 33333 | 0 | 0.217 | 9650 | 379.921 | 13.726 | 35356315 | 0.219 | 12429.06 | 49300 | 0 | 0.252 | 0 | 5.512 | 0 | 6.401 | 7.938 | 12 | 47.037 | 4.062 | 3450 |
5 | 3450 | 17800 | 13100 | 515.748 | 10.826 | 27886057 | 0.217 | 9803.07 | 33333 | 0 | 0.294 | 13100 | 515.748 | 18.633 | 47996656 | 0.196 | 16872.41 | 49300 | 0 | 0.342 | 0 | 7.468 | 0 | 8.687 | 7.938 | 12 | 47.037 | 3.313 | 3450 |
4 | 3450 | 14350 | 16550 | 651.575 | 13.677 | 35230095 | 0.218 | 12384.69 | 33333 | 0 | 0.372 | 16550 | 651.575 | 23.54 | 60636997 | 0.173 | 21315.75 | 49300 | 0 | 0.432 | 0 | 9.449 | 0 | 10.973 | 7.938 | 14 | 54.879 | 3.027 | 2347 |
3 | 3450 | 10900 | 20000 | 787.402 | 16.528 | 42574133 | 0.22 | 14966.3 | 33333 | 0 | 0.449 | 20000 | 787.402 | 28.447 | 73277337 | 0.15 | 25759.1 | 49300 | 0 | 0.522 | 0 | 11.405 | 0 | 13.259 | 7.938 | 16 | 62.722 | 2.741 | 1681 |
2 | 3450 | 7450 | 23450 | 923.228 | 19.379 | 49918171 | 0.222 | 17547.92 | 33333 | 0 | 0.526 | 23450 | 923.228 | 33.354 | 85917678 | 0.127 | 30202.45 | 49300 | 0 | 0.613 | 0 | 13.36 | 0 | 15.57 | 7.938 | 18 | 70.565 | 2.43 | 1252 |
1 | 4000 | 4000 | 26900 | 1059.055 | 22.23 | 57262209 | 0.223 | 20129.53 | 33333 | 0 | 0.604 | 26900 | 1059.055 | 38.261 | 98558019 | 0.105 | 34645.79 | 49300 | 0 | 0.703 | 0 | 15.342 | 0 | 17.856 | 7.938 | 21 | 95.457 | 3.144 | 987 |
0 | 28060 | 0 | 26900 | 1059.055 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 26900 | 1059.055 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 14.782 | 470.544 | 0 | 19977 |
No. | Shell Height | Design Condition | Hydrostatic Condition | Design | Hydro | Min.Thk | Used.Thk | Shell | |||||||||||||||||||||
W | HT | Liquid Head(PL) | P | W | T1 | T2 | Sts | t1 | t2 | Water Level | P | W | T1 | T2 | Sts | t1 | t2 | t1 | t2 | t1 | t2 | tMin | UsedThk | Weight | ºÎÁ·µÎ²² | Wtr | |||
(mm) | (mm) | (mmWTR) | (inWTR) | (psi) | (lb) | (lb/in) | (lb/in) | (psi) | (inch) | (inch) | (mm) | (inch) | (psi) | (lb) | (lb/in) | (lb/in) | (psi) | (inch) | (inch) | (mm) | (mm) | (mm) | (mm) | (mm) | (mm) | (Ton) | (mm) | (mm) | |
0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | |
10 | 900 | 31000 | 0 | 0 | 2.176 | 0 | 931.416 | 2056.06 | 33333 | 0.087 | 0.121 | 0 | 0 | 2.72 | 0 | 1188.424 | 2570.08 | 49300 | 0.024 | 0.052 | 2.21 | 3.073 | 0.61 | 1.321 | 7.938 | 35 | 37.36 | 27.062 | 29 |
9 | 3000 | 30100 | 0 | 0 | 2.176 | 0 | 931.416 | 2056.06 | 33333 | 0.087 | 0.121 | 0 | 0 | 2.72 | 0 | 1188.424 | 2570.08 | 49300 | 0.024 | 0.052 | 2.21 | 3.073 | 0.61 | 1.321 | 7.938 | 10 | 35.57 | 2.062 | 3000 |
8 | 3300 | 27100 | 2068 | 81.417 | 3.885 | 4793284 | 931.441 | 3670.87 | 33333 | 0.087 | 0.169 | 0 | 0 | 2.72 | 0 | 1188.424 | 2570.08 | 49300 | 0.024 | 0.052 | 2.21 | 4.293 | 0.61 | 1.321 | 7.938 | 10 | 39.12 | 2.062 | 3300 |
7 | 3300 | 23800 | 5368 | 211.339 | 6.612 | 12442141 | 931.422 | 6247.56 | 33333 | 0.087 | 0.246 | 3026 | 119.134 | 7.023 | 12071894 | 1187.959 | 6635.91 | 49300 | 0.024 | 0.135 | 2.21 | 6.248 | 0.61 | 3.429 | 7.938 | 10 | 39.12 | 2.062 | 3300 |
6 | 3300 | 20500 | 8668 | 341.26 | 9.339 | 20090999 | 931.402 | 8824.25 | 33333 | 0.087 | 0.324 | 6326 | 249.055 | 11.717 | 25236881 | 1188.1 | 11071.18 | 49300 | 0.024 | 0.225 | 2.21 | 8.23 | 0.61 | 5.715 | 7.938 | 10 | 39.12 | 1.77 | 3300 |
5 | 3300 | 17200 | 11968 | 471.181 | 12.066 | 27739856 | 931.383 | 11400.95 | 33333 | 0.087 | 0.401 | 9626 | 378.976 | 16.411 | 38401868 | 1188.24 | 15506.46 | 49300 | 0.024 | 0.315 | 2.21 | 10.185 | 0.61 | 8.001 | 7.938 | 12 | 46.95 | 1.815 | 1946 |
4 | 3300 | 13900 | 15268 | 601.102 | 14.793 | 35388714 | 931.363 | 13977.64 | 33333 | 0.087 | 0.478 | 12926 | 508.898 | 21.105 | 51566855 | 1188.38 | 19941.73 | 49300 | 0.024 | 0.404 | 2.21 | 12.141 | 0.61 | 10.262 | 7.938 | 15 | 58.69 | 2.859 | 1038 |
3 | 3300 | 10600 | 18568 | 731.024 | 17.52 | 43037571 | 931.344 | 16554.33 | 33333 | 0.087 | 0.556 | 16226 | 638.819 | 25.798 | 64731842 | 1188.048 | 24376.07 | 49300 | 0.024 | 0.494 | 2.21 | 14.122 | 0.61 | 12.548 | 7.938 | 17 | 66.52 | 2.878 | 735 |
2 | 3300 | 7300 | 21868 | 860.945 | 20.247 | 50686429 | 931.324 | 19131.03 | 33333 | 0.087 | 0.633 | 19526 | 768.74 | 30.492 | 77896829 | 1188.189 | 28811.34 | 49300 | 0.024 | 0.584 | 2.21 | 16.078 | 0.61 | 14.834 | 7.938 | 19 | 74.35 | 2.922 | 543 |
1 | 4000 | 4000 | 25168 | 990.866 | 22.974 | 58335286 | 931.305 | 21707.72 | 33333 | 0.087 | 0.71 | 22826 | 898.661 | 35.186 | 91061816 | 1188.329 | 33246.62 | 49300 | 0.024 | 0.674 | 2.21 | 18.034 | 0.61 | 17.12 | 7.938 | 20 | 94.86 | 1.966 | 572 |
0 | 31000 | 0 | 25168 | 990.866 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 22826 | 898.661 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 14.49 | 531.66 | 0 | 17763 |
S-Tank Engineering |
TANK STRENGTH CALCULATION | Page | [$CP] / [$TP] | |||||
[AAA1] | [AAA2] | |||||||
Doc. No. : [AAA3] | Rev. No. | [AAA4] |
Refer to Guide to STORAGE TANK & EQUIPMENT | ||||||||
The David Taylor model basin Formula is used to decide upon the pitching of the stiffeners on the tank shell. | ||||||||
This is taken from the work of Windenburg and Trilling (Reference 18.4), some of which is based on test work | ||||||||
carried out on behalf of the US Navy as far back as 1929. |
|
5-2) The maximum height of unstiffened side wall (Ls) (equ. 18. 10) | ||||||||
Ls = | 222.992 | in | 5664.0 | mm | ||||
Where, | ||||||||
p = External pressure or Insulation pressure from annular space | p = | 0.3556 | psi | 250 | Mpa | |||
¡¡¡¡¡¡¡¡¡¡(Min. value of STE's standard) | p = | 0.00245 | kg/m² | |||||
D = Inner tank diameter | D = | 1811.024 | in | 46000 | mm | |||
F = Factor of safety | F = | 2.0 | ||||||
E = Modulus of elasticity of (A553-TYPE1) | E = | 28862502 | psi | 199000 | Mpa | |||
tmin= Thickness of the thinnest (top) shell course | m = | 0.4724 | in | 12.000 | mm | |||
¥ô = Poisson's ratio | ¥ô = | 0.3 | ||||||
C.A = Corrosion Allowance | CA = | 0.0000 | in | 0.000 | mm |
|
5-4) Required inertia moment (equ. 18. 13) & Minimum required area (equ. 18. 14)
5-5) Inner stiffener size &required section moment
|
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¹øÈ£ | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
No. | Insualtion Location | Material | Thickness t x H(mm) | ID (m) | OD (m) | Insulation Area (m²) | Density (kg/m©ø) | Weight (kg) | TOTAL WEIGHT (Ton) |
¨ç | TANK BOTTOM "A" | DRY SAND (TOP) | t 50 | 46.000 | 1661.9 | 1520.0 | 126,305 | ||
¨è | FORM GLASS (MID) | t 450 | 46.000 | 1661.9 | 120.0 | 89,743 | |||
¨é | DRY SAND (BTM) | t 100 | 46.000 | 1661.9 | 1520.0 | 252,609 | 468.7 | ||
¨ê | TANK BOTTOM "B" | PCB (TOP) | t 50 | 44.800 | 46.600 | 129.2 | 1200.0 | 7,753 | |
¨ë | LEVEL CONCRETE | t 450 | 44.800 | 46.600 | 129.2 | 1200.0 | 69,776 | 77.5 | |
¨ì | TANK BOTTOM "C" | DRY SAND (TOP) | t 50 | 46.600 | 48.000 | 104.0 | 1520.0 | 7,905 | |
¨í | FORM GLASS (MID) | t 450 | 46.600 | 48.000 | 104.0 | 120.0 | 5,617 | ||
¨î | DRY SAND (BTM) | t 100 | 46.600 | 48.000 | 104.0 | 1520.0 | 15,811 | 29.3 | |
¨ð | SUSPENDED DECK | FIBER_GLASS | t 600 | 46.600 | 1705.5 | 24.0 | 24,560 | 24.6 | |
¨ñ | ANNULAR SPACE | PERLITE (TOP) | t: 2500 x H:3140 | 43.000 | 48.000 | 357.4 | 55.0 | 61,715 | |
¨ò | PERLITE (MIDDLE) | t: 900 x H:28060 | 46.200 | 48.000 | 133.2 | 55.0 | 205,524 | ||
¨ó | RESILIENT_BLANKET | t: 100 x H:28060 | 46.000 | 46.200 | 14.5 | 17.5 | 7,112 | 274.4 | |
Total Insulation Weight (Ton) | 874.5 | ||||||||
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ROOF STRUCTURE CALCULATION |
1. SKETCH DRAWING |
Tank Dia. | D = | 48000 | mm | ||
Tank Roof Radius | Dr = | 43200 | mm | ||
Tank Sectional Area | SArea = | 1809.557 | m§³ | ||
Tank ROOF TOTAL WEIGHT | Wtotal = | 259600 | kg | 259600 | kN |
Dead Load (DL = Wtotal / SArea ) | DL = | 143.5 | kg/§³ | 1.41 | kPa |
Live Load | Lr = | 122.4 | kg/§³ | 1.2 | kPa |
Snow Load | S = | 0.0 | kg/§³ | 0 | kPa |
External Load | Pe = | 20.4 | kg/§³ | 0.2 | kPa |
Roof Structure Design Load, Wr = Max[DL+Pv+0.4*Max(Lr, Sn), DL+0.4*Pv+Max(Lr,Sn)] x 5% Up | Wr = | 288.0 | kPa | 2.824 | kPa |
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1. ALLOWABLE STRESS |
2. RAFTER CALCULATION |
No. | QTY | R1 | R2 | Ld(R2-R1) | Hr | X | Y | K | Angle |
EA | cm | cm | cm | cm | cm | cm | cm©÷ | deg. | |
#1 | 30 | 450.0 | 970.26 | 520.26 | 86.9 | 291.4 | 40.59 | 3155312 | 5.979 |
#2 | 60 | 970.3 | 1476.05 | 505.79 | 149.6 | 269.3 | 71.28 | 5129589 | 12.979 |
#3 | 60 | 1476.1 | 1959.84 | 483.79 | 210.1 | 251.2 | 100.33 | 6839260 | 19.979 |
#4 | 60 | 1959.8 | 2400.00 | 440.16 | 257.9 | 223.6 | 122.24 | 8138877 | 26.979 |
No. | Wf | Pu | Qu | V | Hf | Vx | Mf | F |
kg | kg/cm | kg/cm | kg | kg | kg | kg-cm | kg | |
#1 | 610.73 | 2.714 | 3.138 | 2839.19 | 9516.20 | 1657.76 | -68215 | 9659.51 |
#2 | 1419.60 | 2.926 | 1.525 | 3285.44 | 7735.24 | 2316.87 | -53200 | 8074.76 |
#3 | 3285.44 | 4.452 | 1.459 | 5792.04 | 10313.36 | 4498.71 | -61087 | 11251.84 |
#4 | 5792.04 | 5.911 | 1.327 | 8685.88 | 12273.14 | 7188.79 | -52061 | 14223.52 |
No. | Mark | SIZE | A | I | e1 | e2 | r | Q'ty | Length | Uwt | Weight |
cm©÷ | cm©ù | cm | cm | cm | EA | cm | kg | kg | |||
#1 | Main | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 527.79 | 30.6 | 4845.1 |
#2 | Main | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 527.79 | 30.6 | 4845.1 |
Sub | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 527.79 | 30.6 | 4845.1 | |
#3 | Main | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 527.79 | 30.6 | 4845.1 |
Sub | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 527.79 | 30.6 | 4845.1 | |
#4 | Main | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 510.43 | 30.6 | 4685.8 |
Sub | H194X150X6X9 | 31.9 | 2228 | 9.63 | 9.63 | 8.358 | 30 | 510.43 | 30.6 | 4685.8 |
No. | Mark | SIZE | Ln | L/r | Fe | fc | fbt | fbc | Fcr | Fbt | Fbc | SRc= | SR©û= | SR©ü= | SR= |
cm | <300 | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | fc/Fcr | fbt/Fbt | fbc/Fbc | SRc+Max (SR1,2) | |||
#1 | Main | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 302.94 | 294.74 | -294.74 | 1228.72 | 1518.66 | 599.32 | 0.25 | 0.19 | 0.49 | 0.74 |
Sub | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 302.94 | 294.74 | -294.74 | 1228.72 | 1518.66 | 599.32 | 0.25 | 0.19 | 0.49 | 0.74 | |
#2 | Main | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 253.24 | 229.86 | -229.86 | 1228.72 | 1518.66 | 599.32 | 0.21 | 0.15 | 0.38 | 0.59 |
Sub | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 253.24 | 229.86 | -229.86 | 1228.72 | 1518.66 | 599.32 | 0.21 | 0.15 | 0.38 | 0.59 | |
#3 | Main | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 352.88 | 263.94 | -263.94 | 1228.72 | 1518.66 | 599.32 | 0.29 | 0.17 | 0.44 | 0.73 |
Sub | H194X150X6X9 | 527.79 | 63.14 | 5048.19 | 352.88 | 263.94 | -263.94 | 1228.72 | 1518.66 | 599.32 | 0.29 | 0.17 | 0.44 | 0.73 | |
#4 | Main | H194X150X6X9 | 510.43 | 61.07 | 5397.29 | 446.08 | 224.95 | -224.95 | 1245.51 | 1518.66 | 619.70 | 0.36 | 0.15 | 0.36 | 0.72 |
Sub | H194X150X6X9 | 510.43 | 61.07 | 5397.29 | 446.08 | 224.95 | -224.95 | 1245.51 | 1518.66 | 619.70 | 0.36 | 0.15 | 0.36 | 0.72 |
3. RING GIRDER CALCULATION |
No. | SIZE | A | I | e1 | e2 | r | Ln | Length | Uwt | Weight |
cm©÷ | cm©ù | cm | cm | cm | cm | cm | kg | kg | ||
#1 | L200x200x15 | 57.8 | 2180 | 5.46 | 14.54 | 6.144 | 94.2 | 2827.43 | 45.3 | 1280.8 |
#2 | L200x200x25 | 93.8 | 3420 | 5.86 | 14.14 | 6.040 | 203.2 | 6096.31 | 73.6 | 4486.9 |
#3 | L200x200x20 | 76.0 | 2820 | 5.67 | 14.33 | 6.091 | 309.1 | 9274.30 | 59.7 | 5536.8 |
#4 | L250x250x25 | 119.4 | 6950 | 7.10 | 17.90 | 7.629 | 410.5 | 12314.03 | 93.7 | 11538.2 |
No. | Angle | Rrg | ¥á | ¥â | Ho | Hi | MAo | MBo | MAi | MBi | TAo | TBo | TAi | TBi |
deg | cm | rad | rad | kg | kg | kg-cm©÷ | kg-cm©÷ | kg-cm | kg-cm | kg | kg | kg | kg | |
#1 | 12.000 | 450.0 | 0.105 | 0.000 | 9516.2 | 0.0 | 74795 | -37418 | 0 | 0 | 45270 | 45520 | 0 | 0 |
#2 | 6.000 | 970.3 | 0.052 | 0.105 | 7735.2 | 9516.2 | 65507 | -32758 | -161267 | 80678 | 73799 | 73900 | -45270 | -45520 |
#3 | 6.000 | 1476.1 | 0.052 | 0.052 | 10313.4 | 7735.2 | 132870 | -66444 | -99656 | 49835 | 98395 | 98530 | -73799 | -73900 |
#4 | 6.000 | 1959.8 | 0.052 | 0.052 | 12273.1 | 10313.4 | 209944 | -104986 | -176420 | 88222 | 117093 | 117253 | -98395 | -98530 |
No. | M1 | M2 | T1 | T2 | fbo | fbi | fbo | fbi |
kg-cm©÷ | kg-cm©÷ | kg | kg | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | |
#1 | 74795 | -37418 | 45270 | 45520 | 187.33 | -498.86 | -93.72 | 249.57 |
#2 | 146185 | -194025 | 28279 | 28630 | 250.48 | -604.40 | -332.45 | 802.20 |
#3 | 182705 | -166100 | 24495 | 24732 | 367.35 | -928.43 | -333.97 | 844.05 |
#4 | 298166 | -281406 | 18562 | 18858 | 304.60 | -767.94 | -287.48 | 724.77 |
No. | L/r | Fe | fao | fai | Fcr | gfact | Fbc | SRo | SRi |
<300 | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | kg/cm©÷ | ||||
#1 | 15.34 | 85540 | 783.90 | 788.22 | 1496.97 | 62.83 | 1518.66 | 0.647 | 0.855 |
#2 | 33.64 | 17782 | 301.64 | 305.38 | 1427.97 | 81.28 | 1518.66 | 0.376 | 0.742 |
#3 | 50.75 | 7815 | 322.31 | 325.42 | 1323.49 | 154.57 | 1518.66 | 0.485 | 0.857 |
#4 | 53.80 | 6954 | 155.46 | 157.94 | 1301.46 | 164.19 | 1518.66 | 0.320 | 0.627 |